48V 40Ah Custom Battery Pack for Robotics

Built with Samsung 21700-50S cells and a 150A JBD BMS, this pack delivers high discharge current, stable communication, and long lifecycle performance for robotic and autonomous systems.

Application Overview — Why Robotics Needs This Pack

  • Designed for AMR (Autonomous Mobile Robots), AGV (Automated Guided Vehicles), service robots, and industrial mobility systems.

  • Provides stable DC output with low voltage ripple for sensors, actuators, and motion controllers.

  • Supports RS485 communication, allowing seamless integration into your control network.

  • Compact form factor enables flexible mounting inside robot chassis.

  • 48 V / 40 Ah / 1.87 kWh capacity

  • Hardware 150 A BMS with RS485 communication

  • Compact size ≤ 320 × 210 × 85 mm

  • Safe charging at 54.6 V / 10 A

Technical Specifications

48V 40Ah Battery Pack — Robotics Specifications

13S8P (Samsung 21700-50S). Hardware 150 A JBD BMS with default 120 A software limit. RS485 communication (A=Blue, B=White).

Parameter Specification Notes
Cell Type Samsung 21700-50S (3.6 V / 5 Ah / 25 A CDR) Power-type cell for high discharge
Configuration 13S8P = 104 cells 48 V system (nominal 46.8 V)
Capacity / Energy 40 Ah / ≈ 1.87 kWh 46.8 V × 40 Ah
Discharge Current 120 A (SW limit) · 150 A (HW) Peak 300 A ≤ 310 ms (dual-stage OCP)
Charge 54.6 V CC/CV · Recommended 10 A Charger: WS20-2 male (pack side XT30 → WS20-2)
Operating Temp Discharge −20~60 °C · Charge 0~50 °C BMS thresholds configurable
Protection OVP / UVP / OCP / SCP / Temp / Balancing Short-circuit delay ≈ 46 µs; balance starts ≈ 3.90 V
Communication RS485 (A=Blue, B=White) Optional CAN / UART
Interfaces & Cables QS8-S output (8 AWG); XT30 → WS20-2 charging (16 AWG) 22 mm E-stop (XT30) available
Mechanical Size ≤ 320 × 210 × 85 mm Custom housing; IP54–IP67 optional
Compliance UN38.3 / MSDS (shipping docs) Optional CE / IEC 62133-2
48V 40Ah Testing Report

Performance & Safety

Excellent Cell Consistency

Voltage delta ≤ 3 mV at 50% SOC.

Thermal Control

NTC sensor trip at 55 °C (charge) / 65 °C (discharge).

Multiple Protection Layers

Hardware MOSFET cut-off, short-circuit delay 46 µs, dual-stage OCP.

Smart Balancing

Active balancing starts at 3.90 V with ±15 mV precision.

Multiple Protection Layers

RS485 communication supports voltage, current, and temperature telemetry.

Integration for Robotics Engineers

  • Pre-calibrated for 48 V motors and controllers used in mobile robot applications.

  • Works with industrial control systems via RS485 Modbus protocol.

  • Optional firmware update for CAN communication (AMR/AGV networks).

  • Safety interlock with 22 mm emergency stop switch (XT30 interface).

  • Compact mounting design for top or bottom battery tray installation.

FAQ — Battery Pack for Robotics

Quick answers for AMR/AGV integrators and robotics engineers.

What makes this pack ideal for robotic applications?
It offers high continuous discharge, a compact footprint for tight chassis spaces, and RS485 data communication for easy integration with motion controllers and onboard computers.
Can it operate below 0 °C?
Discharge is allowed down to −20 °C. Charging is restricted below 0 °C to avoid lithium plating; use a controlled environment or pre-heating before charge.
Is a 12 V auxiliary output available?
No built-in 12 V port. Use an external DC–DC converter to power auxiliary loads (IPC, gateways, sensors).
Can we adjust the BMS limit to 150 A?
Yes. Hardware supports 150 A, while the default software limit is 120 A for thermal reliability. Higher settings require verification of cable gauge, connectors, and temperature rise.
Does the pack support Bluetooth or a display module?
Not standard. An optional Bluetooth dongle or external display can be provided on request for basic telemetry.

Get Free Quote

Need a custom lithium battery pack? Just send us your specs—we’ll help you choose the right voltage, case, and configuration for your application.

Custom Battery Packs Made Easy

At JUNDA, we make customization easy. Follow these 3 simple steps to start today:

🔧 Step 1: Tell Us What You Need

Send your battery requirements — voltage, capacity, casing type, or upload drawings/photos.

💡 Step 2: Get Solution & Quote

We’ll evaluate your specs and recommend the best configuration. A detailed quote will be sent within 24 hours.

🚚 Step 3: Confirm & Produce

After approval and deposit, we start production. Shipping and tracking will be arranged for fast, secure delivery.