38.4V/36V LiFePO4 Battery Pack

With an impressive 3,000 to 5,000+ cycles lifespan, these batteries significantly outperform traditional lead-acid alternatives.

38.4V/36V LiFePO₄ battery pack with industrial-grade casing, visible BMS module, and labeled connectors on an engineering workbench with robotics in the background

Custom 38.4V / 36V LiFePO4 Battery Pack Solutions

As a professional LiFePO₄ battery manufacturer, we design and produce custom 38.4V / 36V LiFePO4 battery packs for robotics, power tools, e-scooters, and industrial equipment. These packs are built to deliver high energy density, stable voltage output, and excellent safety performance even in the most demanding environments.

Equipped with an advanced Battery Management System (BMS), our solutions protect against overcharge, over-discharge, overcurrent, and short-circuit risks. The premium LiFePO4 chemistry ensures long cycle life (3,000–5,000+ cycles), outstanding thermal stability, and a low self-discharge rate for extended storage without performance loss.

We provide full customization options — including size, shape, capacity, casing, waterproofing, and communication protocols — to ensure a perfect fit for your application. Whether you need compact, lightweight mobility batteries or durable industrial-grade packs, our engineering team works with you to achieve the best performance-to-cost ratio.

Custom 38.4V / 36V LiFePO4 Battery Pack Specifications, Options & Applications


The custom 38.4V / 36V LiFePO4 battery pack delivers high voltage and stable performance for demanding electric mobility, solar energy storage, and industrial applications. Known for its long cycle life, safety, and efficiency, this battery pack can be tailored to meet specific capacity, size, and output requirements. Explore the specifications, capacity options, and common applications below to find the ideal configuration for your needs.

ParameterSpecification
Battery Type12S 38.4V / 36V LiFePO₄ Battery Pack
Nominal Voltage38.4V (12 × 3.2V LiFePO₄)
Marketing VoltageCommonly referred to as “36V” in the market
Nominal Capacity10–200Ah (customizable)
Energy384Wh – 7,680Wh (voltage × capacity)
Standard Charge Voltage43.8V (3.65V × 12)
Cut-off Discharge Voltage~30.0V (≈2.5V × 12)
Continuous Discharge Current20A–200A
Peak Discharge Current40A–400A
Operating TemperatureCharge: 0–45℃ / Discharge: -20–60℃
Cycle Life>3000 cycles @ 80% DOD
ConfigurationCapacity (Ah)Energy (Wh)Typical Size (mm)Weight
12S Pack – Compact10Ah384Wh~180×120×100~3.2kg
12S Pack – Standard20Ah768Wh~220×150×120~6.0kg
12S Pack – High Capacity50Ah1920Wh~300×200×140~15kg
12S Pack – Extended100Ah3840Wh~400×250×160~28kg
12S Pack – Max200Ah7680WhCustom~55–65kg
Capacity RangeCommon Applications
10–20AhPortable solar generators, small UPS, light mobility devices
50AhE-bikes / e-trikes (36V class), marine trolling motors, AGVs
100AhHome solar storage (36–40V bus), RV/boat house systems, backup
200AhOff-grid storage banks, telecom backup, industrial power systems

Custom 38.4V/36V Lithium Iron Phosphate Battery Pack Solutions

Junda is a professional lithium battery manufacturer, supplying certified battery solutions worldwide. Product standards are continuously improved to help you maintain reliable supply and keep your customers satisfied.

Custom 26650 LiFePO4 38.4V 6.6Ah Battery Pack

Built with a 12S2P configuration using high-quality 26650 LiFePO₄ cells, this 38.4V 6.6Ah battery pack delivers 253 Wh of energy with a 30A continuous discharge rate. Compact yet powerful, it is ideal for electric mobility devices requiring reliable, lightweight, and long-lasting power.

  • Cycle life: Over 1,000 cycles

  • Applications: E-bikes, scooters, portable mobility equipment

  • Key advantage: Stable voltage output for consistent performance

Custom 38.4V 9.9Ah 26650 LiFePO4 Battery Pack

Configured in 12S3P with premium 26650 LiFePO₄ cells, this 38.4V 9.9Ah battery pack provides 380 Wh capacity and a 40A discharge rate, making it a robust choice for robotics and automation systems that demand high bursts of power with excellent cycle life.

  • Cycle life: Over 1,000 cycles

  • Applications: Industrial robots, AGVs, autonomous systems

  • Key advantage: High discharge rate supports dynamic, power-intensive operations

Custom 38.4V 15Ah LiFePO4 Polymer Battery Pack

Manufactured from 12 high-capacity 3.2V 15Ah LiFePO4 polymer cells, this 38.4V 15Ah battery pack offers 576 Wh of energy with an 18A discharge rate. Its polymer cell structure provides high energy density in a slim, lightweight form, suitable for applications where compact size and long runtime are essential.

  • Cycle life: Over 1,000 cycles

  • Applications: Portable power systems, backup energy, specialized electronics

  • Key advantage: Space-efficient design with extended operating time

Custom 38.4V 13.2Ah LiFePO4 26650 Battery Pack

Assembled from 48 premium 3,300 mAh 26650 LiFePO₄ cylindrical cells, this 38.4V 13.2Ah battery pack delivers 506 Wh capacity and 40A discharge capability, ensuring stable performance in demanding environments.

  • Cycle life: Over 1,000 cycles

  • Applications: Industrial equipment, light EVs, field tools

  • Key advantage: Balanced capacity and power output for versatile applications

General FAQs for LiFePO4 Battery Packs (12V–409.6V)

What are the benefits of using LiFePO4 over lead-acid or NCM batteries?

You gain higher safety, longer cycle life (2000–5000+), faster charging, and lower lifetime cost. LiFePO₄ is also more stable in extreme temperatures and carries no toxic heavy metals.

Your voltage depends on your device’s motor or inverter requirements. For example, 12.8V is ideal for RV and lighting systems, 51.2V for solar storage or telecom, and 409.6V for large energy storage systems and EVs.

Yes, each pack can be customized to work with your inverter or EMS system using CAN, RS485, or UART protocols. Our engineering team ensures BMS compatibility during the design phase.

Most packs are compliant with UN38.3, CE, RoHS, and optionally UL 1642 / 2054 and IEC 62133, depending on your market and application.

With proper use, you can expect 2000–5000+ charge/discharge cycles, depending on depth of discharge and usage conditions.

Can I connect multiple packs in parallel or series?

Yes, custom configurations can be built for series or parallel use. Modular designs are available to support system scalability.

Yes. Waterproof enclosures (IP65–IP67) and self-heating modules for -30°C operation are available upon request.

Absolutely. Packs can be tailored with specific dimensions, terminal types, communication ports, and mounting solutions to meet your hardware needs.

Samples typically take 7–10 working days. Mass production requires 15–25 working days after sample approval, depending on complexity.

Yes. All packs that require international shipping come with UN38.3 test reports, MSDS, and compliant packaging for air, sea, or ground transport.

We’re committed to delivering reliable custom battery solutions—backed by expert support and clear quotations.

Why Choose Junda As Your Custom Battery Pack Manufacturer?

With more than a decade of experience, Junda delivers precision-engineered lithium battery packs tailored for your unique applications. Here’s what makes us a trusted partner for global B2B clients:

Our Engineering Expertise

At Junda, our engineering team is led by a senior battery architect with 15+ years of hands-on experience at CATL, BYD, and other industry leaders. Backed by a cross-functional team of 6 engineers, we provide full-cycle development from design and simulation to testing and certification. We’ve completed over 1,000 custom battery pack projects across sectors like eMobility, energy storage, medical devices, and industrial tools—always focusing on safety, reliability, and performance.

Our Quality Assurance System

Junda operates under a strict ISO 9001:2015-certified quality management system, overseen by our QA director and implemented across every department. From incoming cell inspection to final pack aging tests, every step is digitally tracked and traceable. Our system ensures stable supply chain sourcing, controlled assembly processes, and compliance with industry benchmarks such as UN38.3, CE, and IEC 62133.

Our Assembly & Integration Process

Junda’s battery pack assembly process integrates mechanical, electrical, and thermal design tailored to your use case. Our capabilities include IP67/IP68 waterproof housing, high-discharge BMS systems, CAN/RS485 communication protocols, and reinforced designs for vibration or extreme environments. We conduct cell sorting, welding, insulation, balancing, and aging tests in-house to ensure consistent performance and longevity.

Our End-to-End Support

From your first inquiry to final delivery, we provide responsive, multilingual support backed by a dedicated sales and engineering team. We guide clients through technical evaluation, prototyping, compliance, and logistics—ensuring a transparent, stress-free experience. Whether you need an urgent sample or a long-term OEM solution, we’re here to make your battery development process efficient and reliable.

Simple 3 Steps Process

Submit Your Requirements

Share your voltage, size, application, and quantity needs—we’ll assess your project quickly.

Confirm Specifications

Our engineers will optimize the design, confirm details, and provide samples if needed.

Production & Delivery

Once approved, we start production and arrange fast, secure shipping to your destination.

Get Free Quote

Need a custom lithium battery pack? Just send us your specs—we’ll help you choose the right voltage, case, and configuration for your application.

Custom Battery Packs Made Easy

At JUNDA, we make customization easy. Follow these 3 simple steps to start today:

🔧 Step 1: Tell Us What You Need

Send your battery requirements — voltage, capacity, casing type, or upload drawings/photos.

💡 Step 2: Get Solution & Quote

We’ll evaluate your specs and recommend the best configuration. A detailed quote will be sent within 24 hours.

🚚 Step 3: Confirm & Produce

After approval and deposit, we start production. Shipping and tracking will be arranged for fast, secure delivery.