Custom 18650 Battery Packs

Precision-built lithium battery packs using high-quality 18650 cells, custom BMS, and certified for safety—engineered to power your tools, mobility devices, and energy storage systems.

Custom 18650 Battery Packs Engineered for High Capacity Performance

As a professional 18650 lithium battery pack manufacturer, Junda delivers high capacity lithium battery solutions designed for demanding industrial and consumer applications. From e-bikes and power tools to medical equipment and energy storage systems, we provide battery packs with the highest capacity and reliability, tailored to your exact specifications.

Do you need a custom high capacity 18650 battery pack? Our team offers end-to-end support—from cell chemistry selection to BMS development and precision pack assembly—ensuring safe, efficient, and long-lasting power.

As a professional 18650 lithium battery pack manufacturer, Junda delivers high-performance custom solutions tailored to your exact specifications. Whether for e-bikes, energy storage, tools, or medical devices, our team ensures every pack is safe, efficient, and reliable.

Do you need a battery pack built with 18650 cells? We offer end-to-end support—from cell chemistry analysis to BMS development and precision pack assembly—covering a wide range of industrial applications.

Specialized Engineering Expertise

With over 15 years of experience in 18650 cell integration, our engineers design each pack for the best balance of capacity, safety, and lifecycle. Whether you require the highest capacity 18650 battery or optimized packs for cost and performance, we provide the right solution for your market.

Custom BMS & Component Control

Every pack is supported by a custom BMS, tailored to your voltage, current, and communication protocol requirements. We also offer flexibility in choosing component brands for ICs, MOSFETs, and protection circuits—giving you control over sourcing and ensuring alignment with your performance standards.

Strict Quality Assurance

Every pack undergoes cell matching, insulation testing, temperature monitoring, and cycle verification. We ensure uniform resistance, stable output, and long-term reliability—all in line with ISO and UN38.3 standards.

Fast & Reliable Turnaround

With in-house production and optimized workflows, we shorten lead times while maintaining strict quality standards. This makes Junda the ideal partner for OEMs and brands needing high capacity li-ion packs delivered quickly and reliably.

Wide Voltage & Cell Options

Our 18650 Li-ion battery packs are available in multiple voltage configurations:

  • 11.1V 18650 battery pack

  • 14.8V 18650 battery pack

  • 22.2V 18650 battery pack

  • 24V 18650 battery pack

  • 36V 18650 battery pack

  • 48V 18650 battery pack

We commonly integrate DMEGC 2600 / 3000 mAh cells and Samsung 35E cells—offering clients high capacity lithium-ion options that combine proven safety with extended cycle life.

The 11.1V (3S) pack offers the perfect balance between weight, size, and power output. It provides a stable and dependable energy source, making it the top choice for hobbyists and DIY makers who need reliable power for small to medium-sized projects.

Key Uses:

  • RC cars, boats, and airplanes
  • Small to mid-sized aerial drones
  • DIY portable speakers and lighting
  • Educational robots and science projects
  •  

As a clear performance upgrade, the 14.8V (4S) pack delivers higher voltage for greater speed and acceleration. It’s designed for users who want to push beyond standard performance and achieve a more dynamic response from their devices.

Key Uses:

  • FPV and racing drones
  • High-power, high-speed RC models
  • Custom-built portable power tools
  • Demanding robotics projects

This 22.2V (6S) pack is a professional-grade, high-voltage solution built for power-hungry devices and heavy loads. When your project involves powerful motors or demanding tasks, this battery ensures robust, consistent, and strong energy delivery.

Key Uses:

  • Professional heavy-lift and survey drones
  • High-performance electric skateboards
  • Large-scale, heavy-duty RC models
  • DIY light electric vehicle (LEV) prototype
  •  

The 24V pack (typically 7S 25.9V) is a highly versatile and reliable power source, often used as a lightweight, long-lasting upgrade to lead-acid batteries. Its applications are broad, excelling in everything from light mobility to home energy storage.

Key Uses:

  • Mainstream electric scooters and bikes
  • Electric wheelchairs and mobility aids
  • Small solar storage for RVs and boats
  • Uninterruptible Power Supply (UPS) systems
  •  

The 36V (10S) configuration is the undisputed industry standard for the e-bike market. It offers the best combination of range, power, and weight for urban commuting, trusted by millions of riders worldwide. Choosing 36V means choosing a mature, reliable, and efficient mobility solution.

Key Uses:

  • Urban commuter and leisure e-bikes
  • Shared e-bikes and electric scooters
  • Electric unicycles and self-balancing vehicles
  • The most common choice for DIY e-bike conversions
  •  

Built for riders seeking superior performance, the 48V (13S) pack provides a significant boost in torque and speed over 36V. It makes hill-climbing effortless and riding more exhilarating. It’s the leap from “adequate” to “awesome,” ideal for advanced users and challenging terrain.

Key Uses:

  • Electric mountain bikes (eMTBs)
  • Long-range touring and cargo e-bikes
  • High-power DIY conversion projects
  • Light electric motorcycles or golf carts
  •  

The 52V (14S) pack is the ultimate performance weapon for the e-bike enthusiast. Often used as an “overclocking” upgrade for 48V systems, it squeezes out higher top speeds and more torque without needing a new motor. It is a favorite of the DIY community and performance junkies.

Key Uses:

  • Tuning e-bikes for maximum speed
  • Pairing with high-power mid-drive motors (e.g., Bafang)
  • DIY high-performance go-karts or dirt bikes
  • Setting personal speed records
  •  
18650 vs 21700 – Extended Technical Comparison
18650 vs 21700 Battery Packs – Extended Technical Comparison
Metric 18650 Pack 21700 Pack Notes
Cell size Ø18×65 mm Ø21×70 mm 21700 is ~35% larger in volume, enabling higher capacity per cell.
Typical single-cell capacity 2.5–3.5 Ah 4.0–5.8 Ah Samsung 50E / 50GB are common high-capacity 21700 examples.
Weight per cell ~45 g ~65–70 g 21700 is heavier but offers more Wh per gram overall.
Gravimetric energy density ~150–220 Wh/kg ~180–260 Wh/kg Depends on cathode chemistry (NMC/NCA).
Continuous discharge (per cell) 10–20 A (high-power up to 30 A) 15–40 A (high-power up to 45 A) 21700 provides more headroom for e-bikes and power tools.
Cycle life 500–1,000 cycles 600–1,200 cycles At the same DoD, 21700 typically lasts longer.
Pack design More parallels; more weld points Fewer parallels; fewer welds Fewer cells simplify assembly and reduce failure points.
Thermal management Smaller surface area; denser layout Larger surface; better heat spreading 21700 runs more stable at higher loads with proper design.
Applications Laptops, medical, compact packs E-bikes, scooters, power tools, ESS 21700 is becoming mainstream for mobility and storage.
Market maturity Very mature; broad supply Rapidly growing; stabilizing supply 18650 is established but often replaced by 21700 in new designs.
Cost per Wh Lower Slightly higher 21700 cost/Wh continues to drop as adoption increases.

FAQs about 18650 Battery Packs

We support nominal voltages from 11.1V (3S) to 48.1V (13S), and capacities from 2Ah to over 40Ah, depending on the parallel configuration and your application.
Yes. You can specify Samsung, LG, Panasonic, or other branded/unbranded cells. We can also recommend options based on performance, budget, and certification needs.
Absolutely. All packs include a Battery Management System—from basic protection to advanced smart BMS with UART, CAN, or Bluetooth communication.
Standard: UN38.3, CE, RoHS, MSDS. For high-compliance markets, we also support IEC 62133, UL, and third-party lab testing if required.
For most custom 18650 packs, MOQ starts at 100 units depending on complexity and casing. Samples are available before mass production.
Yes. We support custom housings such as triangle, rack-mount, or shrink-wrapped packs. Wire exit locations, connector types, and mounting holes can be customized.
  • Sample: 7–10 days
  • Bulk production: 20–25 days
  • Shipping: Express, air, or sea—based on your timeline and budget
Yes. We provide a 1-year warranty and technical support via email, phone, or video call. If any issue arises, we help diagnose and provide replacements or repairs if applicable.

Buyer's Guide to Custom 18650 Battery Packs

Everything you need to know before choosing a custom 18650 battery pack—from how they work and how they’re built, to what features, specifications, and safety tests matter. This guide walks you through the core technical, customization, and application insights so you can make confident, informed sourcing decisions for your project.

Table of Contents

Chapter 1

Why 18650 Battery Packs Still Lead the Market?

18650 lithium battery packs remain a cornerstone of modern energy systems. With a mature supply chain, standardized cylindrical format, and excellent balance between energy density and safety, 18650 cells are still widely used across industries—even as newer formats emerge.

For B2B buyers, 18650 battery packs offer three critical advantages:

  1. Proven Reliability – 18650 cells have been tested in everything from laptops to electric vehicles over decades. Their thermal stability and predictable cycle life make them ideal for applications requiring consistent performance.

  2. Flexible Customization – From 12V to 72V systems, 18650 packs can be configured into a wide range of voltages and capacities. Combined with advanced BMS and modular casing designs, they suit custom applications perfectly.

  3. Global Availability – Thanks to mass production by top-tier brands like Samsung, LG, and Panasonic, 18650 cells are easy to source, cost-efficient, and supported by robust quality standards.

Whether you’re building e-bikes, robotics systems, power tools, or energy storage units, a custom lithium-ion cylindrical battery pack built with 18650 cells offers a scalable and dependable energy solution.

Chapter 2

18650 Battery Pack Configuration

18650 battery packs are built by combining cylindrical cells in different series and parallel arrangements. These configurations directly determine the working voltage, capacity, and size of the final battery pack.

How Series and Parallel Work

  • Series (S): Increases voltage.
    Example: 13 cells in series (13S) × 3.7V = 48.1V

  • Parallel (P): Increases capacity.
    Example: 4 cells in parallel (4P) × 2.5Ah = 10Ah

A 13S4P pack = 48V 10Ah.

Most 18650 battery packs are configured for 24V, 36V, or 48V systems. We do not recommend exceeding 13S (48V) with 18650 cells due to thermal and safety limitations.

Configuration Nominal Voltage Typical Application
3S1P – 3S4P 11.1V Communication devices, compact tools
4S1P – 4S4P 14.8V Medical devices, portable instruments
6S2P – 6S4P 22.2V Drones, mobile inspection systems
7S3P 25.9V Light electric mobility
10S4P 37V E-bikes, scooters
13S4P 48.1V Power tools, robotics
Chapter 3

18650 Cell Chemistry

18650 cells come in multiple lithium-based chemistries. Each has trade-offs in energy density, safety, cost, and lifecycle. Choosing the right one is key to your application’s success.

Chemistry Nominal Voltage Energy Density Thermal Safety Lifespan Use Case
NCM / NCA 3.6–3.7V High Moderate 500–800 cycles High-power tools, e-bikes
LFP (LiFePO₄) 3.2V Medium Very High 2000+ cycles Energy storage, backup power
LCO 3.6V High Low 300–500 cycles Consumer electronics

Chemistry Selection Tips

  • Choose NCM/NCA if you need high energy in a small space (e.g., mobility).

  • Choose LFP if you prioritize safety, thermal resistance, and long service life.

  • Match the chemistry with BMS protection logic and charger specs for optimal performance.

Chapter 4

Customization Options for 18650 Battery Packs

Every project has unique energy, size, and safety requirements. That’s why we offer full customization of 18650 battery packs—from core electrical parameters to housing design, BMS integration, and external connectors. You get exactly what your application needs.

Electrical Customization

  • Voltage Options:
    Configurable from 11.1V (3S) to 48.1V (13S), depending on your load requirement.

  • Capacity Range:
    From 2Ah to 40Ah+ via parallel configurations.

  • Discharge Current:
    Adjustable based on application—continuous and peak discharge settings are engineered with proper wire gauge and protection logic.

 

BMS (Battery Management System)

We provide multiple BMS solutions:

  • Basic BMS for standard overcharge/discharge protection

  • Smart BMS with:

    • UART / CAN communication

    • Bluetooth diagnostics

    • Active cell balancing

    • Data logging and remote monitoring (optional)

All BMS units are tuned to match the pack’s configuration and chemistry.

Casing & Structural Options

We support both standardized and custom pack formats:

  • Shrink-wrapped soft packs (for tight spaces)

  • Hard plastic enclosures (triangle, rear rack, rectangle)

  • Aluminum housings (for heat-sensitive environments)

  • Waterproof & dustproof options (IP54/IP65)

Packs can be made to fit your product housing, including mounting slots, cable exits, or internal compartments.

Connectors & Wiring

  • XT60 / XT90

  • DC5.5, Anderson, T-plug

  • Custom wire lengths and terminals

  • Charging and load ports can be split or combined

All cables are UL-certified, and we provide assembly drawings for review before production.

Custom Branding & Labels

Need OEM services? We support:

  • Custom logo stickers or engraved plates

  • Serial number tracking

  • QR codes for traceability

  • Packaging with your brand guidelines

 

From cell layout to firmware protocols, we tailor every aspect of the battery pack to your project specs. Whether you’re developing a next-gen mobility device or a rugged custom lithium power solution, our engineering team ensures seamless integration with your product.

Chapter 5

Safety Engineering Process for 18650 Battery Packs

Every 18650 battery pack is built with multi-layer protection to ensure electrical safety, mechanical integrity, and long-term reliability.

  • Cell Matching & Sorting
    18650 cells are screened and grouped based on voltage, capacity, and internal resistance. This reduces the risk of cell imbalance and overheating.

  • Spot or Laser Welding
    We apply low-resistance welding methods to assemble nickel connections with high strength and minimal heat impact—ideal for cylindrical 18650 cells.

  • BMS Installation & Protection Logic
    All 18650 battery packs are equipped with a matched BMS to control:

    • Overcharge / Over-discharge

    • Short-circuit protection

    • Temperature sensor response

    • Optional communication protocols (UART, CAN, Bluetooth)

  • Structural Safety
    Packs include flame-retardant insulation, EVA padding, and internal bracing to protect against drops and vibration—essential for mobile 18650-based systems.

Chapter 6

Standard Tests for 18650 Battery Packs

We conduct rigorous testing on every 18650 battery pack before shipment to ensure consistent quality, safety, and field-readiness.

Test Item Purpose
Voltage & Capacity Check Validates usable energy and individual 18650 cell integrity
Internal Resistance Measurement Ensures balanced discharge rates across 18650 cells
Charge / Discharge Cycle Test Monitors long-term performance under real use cycles
Short-Circuit Simulation Tests BMS protection response for 18650 packs
Vibration / Drop Test Verifies mechanical durability for shipping & usage
Insulation Resistance Protects against electrical leakage and internal arcing
Temperature Stress Test Assesses 18650 battery performance in heat/cold conditions

Optional third-party tests for 18650 battery packs include: UN38.3, IEC 62133, CE, RoHS, MSDS

Chapter 7

Certifications & Traceability for 18650 Battery Packs

We help you maintain full control and compliance across every 18650 battery pack delivered.

  • Unique Serial Numbers
    Each 18650 pack is labeled with a traceable ID and batch code.

  • QC Documentation
    Our team documents all assembly steps and testing data for internal control and customer reference.

  • Certificate of Conformance (CoC)
    Issued on request to validate each 18650 battery pack meets your technical specs and global standards.

  • Long-Term Traceability
    All data is stored securely for up to 5 years, enabling fast diagnostics, warranty support, or product recall tracebacks if needed.

Our traceability system ensures your brand stays protected and your supply chain remains accountable.

Chapter 8

Technical Specification Table for 18650 Battery Packs

Understanding the core specifications of 18650 battery packs helps ensure compatibility with your device, system, or design. Below is a typical range of technical parameters we support. All values are customizable based on your exact requirements.

Parameter Specification Range Remarks
Cell Type 18650 Cylindrical Li-ion Samsung, LG, Panasonic, or custom brand
Nominal Voltage 11.1V – 48.1V 3S to 13S configuration
Capacity 2Ah – 40Ah+ Adjustable by parallel connection (P)
Discharge Current 5A – 50A Custom continuous/peak settings
Cycle Life 500 – 1000 cycles Based on DOD & cell chemistry
BMS Basic / Smart (UART, CAN, BT) Supports balancing & fault protection
Operating Temperature -20°C to 60°C Custom thermal padding available
Casing Options Shrink-wrap, Plastic, Aluminum Optional waterproof/dustproof enclosure
Connector Types XT60, Anderson, DC plug, custom Input/output can be combined or split
Certifications UN38.3, CE, RoHS, MSDS Additional test reports on request
Chapter 9

Application Scenarios for 18650 Battery Packs

18650 battery packs are compact, energy-dense, and widely adaptable—making them a top choice across dozens of industries. From mobility to industrial tools, these packs deliver the power and reliability professional buyers demand.

E-Bikes & Electric Scooters

18650 battery packs (36V/48V) are the backbone of most lightweight electric mobility systems.
Ideal for daily commuting, rental fleets, and personal transportation
Supports high discharge rates and extended range
Smart BMS integration for real-time monitoring

Power Tools & Cordless Equipment

Compact 18650 packs are used in drills, saws, lawn trimmers, and more. Delivers burst current up to 30A
Designed for shock, drop, and rapid charge/discharge
Rugged casing and thermal protection

Robotics & AGVs

Autonomous robots and mobile systems require stable, long-lasting energy storage.
Custom-shaped packs for compact integration
CAN/UART communication with onboard control systems
Long cycle life for continuous operation

Backup Power & IoT Devices

Used in home power banks, sensors, surveillance devices, and solar storage.
Low standby loss and excellent thermal behavior
LFP or low-drain chemistry options available
Compatible with solar charging controllers

Medical Devices & Lab Equipment

Reliable energy is essential for portable medical diagnostics and testing tools.
Certified for transport safety (UN38.3, MSDS)
Flame-retardant enclosures available
Stable output in temperature-sensitive environments

We offer free design consultations to recommend the right 18650 battery pack structure for your specific application and housing requirements.

Chapter 10

Why Choose Us as Your 18650 Battery Pack Manufacturer

Choosing the right 18650 battery pack supplier is not just about price—it’s about engineering trust, consistent quality, and long-term support. Here’s why B2B buyers in mobility, medical, and industrial sectors partner with us.

1. Engineering Expertise

  • 10+ years of experience in lithium battery design and manufacturing

  • In-house R&D for custom pack design, thermal protection, and smart BMS integration

  • Capable of handling complex requests: curved housings, CAN/UART protocols, smart data logging

2. Scalable Manufacturing Capacity

  • 7+ production lines dedicated to 18650 packs

  • Monthly capacity: 100,000+ units

  • Fast lead time: 7–10 days for sampling, 20–25 days for bulk orders

  • Real-time order tracking and flexible logistics support

3. Full Customization Support

  • Customized voltage, current, casing, wire length, and connector type

  • Logo labeling, QR code, serialization, and brand packaging available

  • OEM/ODM service with NDA protection for private designs

4. Quality Assurance & Global Compliance

  • 100% functional testing before shipment

  • Certifications available: UN38.3, CE, RoHS, MSDS

  • Full traceability system with serial number tracking and batch inspection reports

  • Support for third-party testing and market-specific certifications (e.g. IEC 62133)

5. Long-Term Partnership Approach

  • 1-on-1 technical communication

  • Multi-language support (EN, DE, JP, CN)

  • Dedicated after-sales team for warranty & troubleshooting

  • Design improvement suggestions based on your application feedback

 
As a trusted battery pack OEM/ODM supplier, we offer full design protection, confidential development processes, and multilingual communication to support your brand in global markets. From idea to volume production, we’re your one-stop partner for custom 18650 battery packs. Let us help power your next innovation—safely, efficiently, and reliably.
Chapter 11

Summary

As your dedicated battery pack OEM/ODM supplier, we help bring your product vision to life with certified, custom-engineered 18650 battery packs.

Custom 18650 battery packs remain a trusted power solution across industries thanks to their compact size, high energy density, and proven reliability. Whether you need a 36V e-bike battery, a high-discharge pack for power tools, or a smart BMS-enabled module for robotics, our engineering team can tailor a solution to match.

 

We support flexible voltage and capacity combinations, branded cell sourcing, advanced protection systems, and application-specific housing designs. All packs are built with safety-first protocols and tested to meet international standards.

If you’re looking for a long-term manufacturing partner who understands the balance of performance, safety, and scalability in lithium battery pack production—we’re ready to power your next innovation.

We’re committed to delivering reliable custom battery solutions—backed by expert support and clear quotations.

Why Choose Junda As Your Custom Battery Pack Manufacturer?

With more than a decade of experience, Junda delivers precision-engineered lithium battery packs tailored for your unique applications. Here’s what makes us a trusted partner for global B2B clients:

Our Engineering Expertise

At Junda, our engineering team is led by a senior battery architect with 15+ years of hands-on experience at CATL, BYD, and other industry leaders. Backed by a cross-functional team of 6 engineers, we provide full-cycle development from design and simulation to testing and certification. We’ve completed over 1,000 custom battery pack projects across sectors like eMobility, energy storage, medical devices, and industrial tools—always focusing on safety, reliability, and performance.

Our Quality Assurance System

Junda operates under a strict ISO 9001:2015-certified quality management system, overseen by our QA director and implemented across every department. From incoming cell inspection to final pack aging tests, every step is digitally tracked and traceable. Our system ensures stable supply chain sourcing, controlled assembly processes, and compliance with industry benchmarks such as UN38.3, CE, and IEC 62133.

Our Assembly & Integration Process

Junda’s battery pack assembly process integrates mechanical, electrical, and thermal design tailored to your use case. Our capabilities include IP67/IP68 waterproof housing, high-discharge BMS systems, CAN/RS485 communication protocols, and reinforced designs for vibration or extreme environments. We conduct cell sorting, welding, insulation, balancing, and aging tests in-house to ensure consistent performance and longevity.

Our End-to-End Support

From your first inquiry to final delivery, we provide responsive, multilingual support backed by a dedicated sales and engineering team. We guide clients through technical evaluation, prototyping, compliance, and logistics—ensuring a transparent, stress-free experience. Whether you need an urgent sample or a long-term OEM solution, we’re here to make your battery development process efficient and reliable.

Simple 3 Steps Process

Submit Your Requirements

Share your voltage, size, application, and quantity needs—we’ll assess your project quickly.

Confirm Specifications

Our engineers will optimize the design, confirm details, and provide samples if needed.

Production & Delivery

Once approved, we start production and arrange fast, secure shipping to your destination.

Get Free Quote

Need a custom lithium battery pack? Just send us your specs—we’ll help you choose the right voltage, case, and configuration for your application.

Custom Battery Packs Made Easy

At JUNDA, we make customization easy. Follow these 3 simple steps to start today:

🔧 Step 1: Tell Us What You Need

Send your battery requirements — voltage, capacity, casing type, or upload drawings/photos.

💡 Step 2: Get Solution & Quote

We’ll evaluate your specs and recommend the best configuration. A detailed quote will be sent within 24 hours.

🚚 Step 3: Confirm & Produce

After approval and deposit, we start production. Shipping and tracking will be arranged for fast, secure delivery.