Custom Lithium Battery Packs – FAQ
Answers to common questions about custom battery pack engineering, certifications, chemistries, timelines, and OEM options.
What is a custom lithium battery pack?
Custom lithium battery packs are tailor-made battery solutions engineered to meet specific voltage, capacity, and form factor requirements for various applications. These packs typically include custom-designed BMS, casing, and wiring tailored to the device or system.
What industries use custom battery pack solutions?
Custom battery pack systems are widely used in:
- Medical equipment
- Industrial devices
- Drones and UAVs
- Robotic systems
- Garden tools
- Power tools
- Electric vehicles
- IoT and smart devices
What’s the difference between a custom battery pack and an off-the-shelf solution?
Off-the-shelf packs have fixed specifications, while custom power packs are designed around your electrical, mechanical, and safety requirements. This ensures optimal performance, longer cycle life, and better integration into your system.
Can you manufacture custom LiPo battery packs?
Yes. We provide custom LiPo battery packs with different cell configurations (e.g., 3S, 4S, 6S), capacities, and discharge rates. They are ideal for UAVs, RC devices, and compact electronics requiring lightweight, high-energy solutions.
Do you offer custom battery packs for industrial equipment?
Absolutely. We design and produce custom pack battery systems for industrial devices with features like high-discharge rates, smart BMS integration, IP-rated casings, and high-temperature tolerance.
Are custom battery packs available for medical equipment?
Yes. We specialize in custom battery packs for medical equipment, ensuring compliance with healthcare safety standards, including IEC certifications, with options for sterilizable casing and precise power calibration.
What battery chemistries do you support?
We offer:
- Custom lithium-ion battery packs
- Custom LiFePO4 battery packs
- Custom solid-state battery development (on request)
- Custom lithium polymer (LiPo) packs
All chemistries are engineered based on your project’s energy density, safety, and budget needs.
Do you build high capacity custom battery packs?
Yes. Our custom built battery packs range from compact 500mAh units to high capacity custom battery packs exceeding 100Ah, used in e-bikes, robotics, and energy storage.
Can you provide battery pack engineering and design services?
We offer full custom battery pack engineering, including:
- Electrical schematic design
- BMS configuration
- CAD modeling
- Thermal simulation
- Compliance consulting (UN38.3, UL, CE)
What certifications do your custom battery packs comply with?
Our custom battery pack assemblies meet global safety and transportation standards such as:
- UN38.3
- IEC 62133
- UL 2054
- CE / RoHS / REACH
- Custom compliance per region (e.g., UKCA, BIS, etc.)
What’s the typical lead time for a custom-made lithium battery pack?
- Concept to prototype: 2–4 weeks
- Tooling & mass production: 3–6 weeks
Lead time varies based on complexity, certification needs, and order volume.
What are your customization options?
We can customize:
- Voltage & capacity (e.g., 11.1V, 14.8V, 22.2V, etc.)
- Dimensions & casing (plastic, aluminum, waterproof, etc.)
- BMS (cell balancing, communication protocols)
- Connectors & cables
- Branding and labeling
- Smart features (e.g., Bluetooth, CANbus, LED indicators)
Do you support private label or OEM battery solutions?
Yes. As a custom battery pack manufacturer, we provide white-label and OEM services for brand owners, including packaging, logo printing, and NDA-secured development.
Can you support demanding applications like drones or robotics?
- High energy density
- Shock/vibration resistance
- Intelligent BMS
- Lightweight materials
- High discharge rates
What are the benefits of using a custom battery pack for garden tools?
- Enhanced runtime and torque
- Weather-resistant housings
- Overcurrent and over-discharge protection
- Long lifecycle with fast charging options
