48V 100Ah Custom Battery Pack for Robotics

Built with EVE LiFePO4 prismatic cells and a robust battery pack design, this 48 V 100 Ah (15S) lithium iron phosphate battery pack delivers stable, long-life energy for stationary energy storage, industrial equipment, and electric power systems requiring high capacity and reliability.

48V 100Ah Battery Pack — Overview

This 48V 100Ah lithium iron phosphate battery pack is built with EVE (Yiwei) prismatic LiFePO4 cells in a 15S configuration, delivering stable, high-capacity energy for stationary energy storage systems, industrial equipment, and electric power applications requiring long cycle life and high reliability. The pack integrates an RS485 communication interface and an on-pack discharge switch for system-level monitoring and control. High-current Anderson connectors are used for both charging and discharging, ensuring secure, low-resistance connections suitable for continuous high-current operation. The battery is housed in a robust metal enclosure with dimensions ≤880×180×160 mm and a weight of approximately 40 kg, designed for reliable operation under real-world industrial conditions.

  • EVE (Yiwei) LiFePO4 prismatic cells; 15S configuration, 48 V nominal voltage, 100 Ah rated capacity.

  • Battery management and control via RS485 communication interface with integrated discharge switch for system integration.

  • Connectors: 50A Anderson connector for charging and 120A Anderson connector for discharging, with low-contact resistance and high current capability.

  • Continuous / peak discharge current: 100 A continuous, up to 150 A peak (1 s).

  • Industrial-grade construction: metal enclosure, dimensions ≤880×180×160 mm; approximate weight ~40 kg.

  • Temperature ranges: charge 0–45 °C; discharge −20–60 °C; storage −20–45 °C.

Note on configuration consistency: this battery pack follows a true 15-series LiFePO4 architecture. Electrical limits are standardized accordingly, with a nominal voltage of 48 V, charge cut-off voltage of 54.75 V (15 × 3.65 V), and discharge cut-off voltage of 37.5 V (15 × 2.5 V).

Technical Specifications

Technical Specifications — 48V 100Ah LiFePO4 (15S, EVE Prismatic Cells)

High-capacity Energy · RS485 + Discharge Switch · Metal Enclosure

Parameter Specification Notes
Battery Chemistry LiFePO4 (Lithium Iron Phosphate) EVE (Yiwei) prismatic cells
Configuration 15S 15 series; single cell 3.2V nominal
Nominal Voltage 48V 3.2V × 15S
Rated Capacity 100Ah High-capacity pack for long runtime
Working Voltage Range 37.5V – 54.75V Pack operating window
Charge Cut-off Voltage 54.75V 3.65V × 15S
Discharge Cut-off Voltage 37.5V 2.5V × 15S
Max Charge Current ≤30A Charge current limit
Max Continuous Discharge 100A Continuous output
Peak Discharge 150A (1s) Short burst capability
Charge Connector 50A Anderson (Gray) Exposed lead length: 200mm
Charger Interface Input: US plug 250V 20A
Output: WEIPU WS28J2TQ (Male, 2-pin)
2-core 50A: Pin 1 = Positive, Pin 2 = Negative
Discharge Connector 120A Anderson (Gray) Exposed lead length: 200mm; mating connector with 2m cable
Communication + Switch RS485 + Discharge Switch JST 4-pin waterproof connector; exposed lead 200mm; cable 2m
RS485 Pin Definition Red: RS485-A
Black: RS485-B
Blue + White: Switch lines
Dimensions (L×W×H) ≤880×180×160 mm Metal enclosure
Weight ~40 kg Approx. including enclosure
Shell / Form Factor Sheet metal housing Industrial-grade pack structure
Shell Color Black Standard color
Operating Temperature Charge 0–45°C / Discharge −20–60°C Designed for field conditions
Storage Temperature −20–45°C Recommended storage range

Performance & Design

Cells & Topology

Built with EVE prismatic LiFePO4 cells in a 15-series (15S) configuration to form a 48 V, 100 Ah nominal battery pack, prioritizing long cycle life, voltage stability, and safety for industrial and energy storage applications.

Power Delivery

Supports 100 A continuous discharge with 150 A peak output (1 s), delivering stable high-current power for 48 V DC systems, backup loads, and equipment with short-term surge demands.

Charging

Supports charging current up to 30 A within a controlled LiFePO4 charging window. Designed for balanced charging performance and thermal stability in long-duration energy storage use.

Smart Monitoring & Control

Equipped with an RS485 communication interface and integrated discharge switch, enabling system-level monitoring, status feedback, and remote control via external controllers or EMS platforms.

Interfaces & Harness

Uses 50 A Anderson connector for charging and 120 A Anderson connector for discharging, both with 200 mm exposed leads. The discharge side includes a mating connector with 2 m cable, ensuring secure, low-resistance connections for high-current operation.

Mechanical Envelope

Industrial sheet metal enclosure with dimensions ≤880 × 180 × 160 mm and an approximate total weight of 40 kg, optimized for cabinet mounting, rack integration, and fixed installation environments.

Environmental Operating Range

Qualified operating temperatures: charge 0–45 °C, discharge −20–60 °C, and storage −20–45 °C, suitable for both indoor and semi-controlled industrial environments.

Aesthetics & Protection

Durable black metal housing designed for industrial use, offering structural protection, electrical safety, and long-term reliability in stationary and high-capacity 48 V systems.

Safety & Quality Control of the 48V 100Ah LiFePO4 Battery Pack

The 48V (15S) 100Ah LiFePO4 battery pack is manufactured under strict quality control procedures to ensure stable electrical performance, long service life, and consistent reliability in energy storage and industrial power applications. Each pack is assembled using matched prismatic cells and verified at the pack level before shipment.

During production, the battery undergoes multiple inspection and verification stages, including cell consistency checks, pack assembly inspection, wiring and connector verification, and communication interface validation. These processes are designed to ensure voltage stability, current capability, and safe operation under continuous load conditions.

For safety assurance, the pack integrates a complete protection architecture managed at the battery system level. Functional tests are conducted to verify overcharge protection, over-discharge protection, overcurrent protection, and short-circuit response, ensuring the battery operates within defined electrical limits throughout its service life.

Before delivery, each 48V 100Ah battery pack passes functional testing and aging tests to confirm voltage balance, discharge performance, and RS485 communication stability. Environmental tests verify reliable operation across the specified temperature range, with charging from 0°C to 45°C and discharging from −20°C to 60°C, suitable for real-world industrial environments.

To support B2B procurement and project qualification, third-party testing and customer factory audits can be arranged upon request, providing additional verification of product safety, quality control processes, and production capability prior to volume orders.

FAQs About the 48V 100Ah LiFePO4 Battery Pack (15S)

Everything buyers ask before system integration & bulk orders

What applications can the 48V 100Ah LiFePO4 battery pack be used for?+
This 48V (15S) 100Ah LiFePO4 pack is designed for energy storage and industrial power systems that need stable voltage and high capacity, such as backup power, ESS cabinets, and equipment requiring high-current 48V DC supply.
What cells are used inside this 48V 100Ah pack?+
It is built with EVE (Yiwei) prismatic LiFePO4 cells in a 15-series configuration (3.2V nominal per cell) for stable performance and long cycle life.
What is the voltage range and cutoff voltage for the 15S pack?+
The working voltage range is 37.5V to 54.75V. Charge cut-off voltage is 54.75V (15 × 3.65V), and discharge cut-off voltage is 37.5V (15 × 2.5V).
What are the charge and discharge current limits?+
Max charge current is ≤30A. Max continuous discharge current is 100A, with peak discharge up to 150A (1 second) for short bursts.
Does the battery pack support communication and an external switch?+
Yes. The pack provides an RS485 communication interface and an integrated discharge switch via a JST 4-pin waterproof connector. The harness includes a 2m cable for easier system integration.
What connectors are used for charging and discharging?+
Charging uses a 50A gray Anderson connector (200mm exposed lead). Discharging uses a 120A gray Anderson connector (200mm exposed lead), and the mating connector is supplied with a 2m cable.
What temperature range can the battery operate in?+
Charge temperature range is 0°C to 45°C. Discharge temperature range is −20°C to 60°C. Recommended storage range is −20°C to 45°C.
What are the size, weight, and enclosure type?+
The pack uses a metal sheet enclosure (black). Dimensions are ≤880×180×160mm and the weight is approximately 40kg.
Can this 48V 100Ah pack be customized?+
Yes. For project orders, typical customization may include harness length, connector type, and communication interface definition based on your integration requirements. Share your system drawings and interface needs to confirm feasibility.
What compliance documents can be prepared for shipping and import?+
Compliance document support is typically arranged based on your destination market and shipping mode. If you tell us your country and delivery method (air/sea/express), the required document set can be prepared accordingly.

Get Free Quote

Need a custom lithium battery pack? Just send us your specs—we’ll help you choose the right voltage, case, and configuration for your application.

Custom Battery Packs Made Easy

At JUNDA, we make customization easy. Follow these 3 simple steps to start today:

🔧 Step 1: Tell Us What You Need

Send your battery requirements — voltage, capacity, casing type, or upload drawings/photos.

💡 Step 2: Get Solution & Quote

We’ll evaluate your specs and recommend the best configuration. A detailed quote will be sent within 24 hours.

🚚 Step 3: Confirm & Produce

After approval and deposit, we start production. Shipping and tracking will be arranged for fast, secure delivery.