Custom 12V LiFePO4 Battery Pack

Custom 12V LiFePO4 batteries deliver high discharge currents, exceptional safety standards, and extended cycle life.

Close-up of a 12.8V LiFePO₄ battery pack with prismatic cells, BMS wiring, labeled terminals, Bluetooth module, and partially open blue protective casing on a clean industrial workbench

Custom 12V LiFePO4 Battery Pack

12V LiFePO₄ battery packs are an ideal upgrade from lead-acid batteries. They offer over 3,000 charge cycles, weigh up to 80% less, and deliver 94% round-trip energy efficiency. These packs are also lead-free and environmentally friendly.

Junda provides custom 12.8V LiFePO₄ battery packs tailored for different industrial and outdoor applications, with advanced options such as:

  • Modular configurations for flexible system scaling

  • Waterproof & ruggedized designs for harsh environments

  • High and low temperature resistance for extreme climates

  • Bluetooth connectivity for smart battery monitoring

  • Self-heating systems to maintain performance in cold conditions

Our engineering team delivers high-performance 12.8V LiFePO₄ battery packs with 3,000+ cycles and a 5-year warranty.

Custom 12V LiFePO₄ Battery Pack Specifications, Options & Applications

The custom 12V LiFePO₄ battery pack is an ideal replacement for lead-acid systems, offering high energy efficiency, longer cycle life, and enhanced safety. Whether you need a compact power source for portable devices or a reliable battery for industrial applications, reviewing the specifications and use cases will help you choose the right solution. Explore the details below to find a custom 12V pack that fits your needs.

ParameterSpecification
Battery Type12.8V LiFePO₄ Battery Pack (4S)
Nominal Voltage12.8V
Nominal Capacity10Ah / 20Ah / 50Ah / 100Ah / Custom
Energy128–1280Wh (based on capacity)
Charge Voltage14.6V
Cut-off Voltage10.0V
Standard Discharge Current10A–100A
Peak Discharge Current30A–200A
Cycle Life>2000 cycles @ 80% DOD
BMSBuilt-in (overcharge, overdischarge, short-circuit, temperature protection)
CommunicationOptional: RS485 / CAN / Bluetooth
EnclosureABS / Metal / Waterproof / Custom
CertificationsUN38.3 / MSDS / CE / UL (on request)
ModelCapacityEnergy (Wh)Size (mm)Weight
12V 10Ah10Ah128Wh150×100×70~1.3kg
12V 20Ah20Ah256Wh180×120×80~2.5kg
12V 50Ah50Ah640Wh230×140×160~6.5kg
12V 100Ah100Ah1280Wh330×170×215~11.5kg
Capacity RangeTypical Applications
10–20AhLED lighting, GPS trackers, fish finders, portable devices
50AhMedical equipment, e-mobility, backup systems, communication gear
100AhSolar storage, RVs, marine, industrial equipment, UPS
CustomOEM/ODM for smart devices, IoT, and special equipment

Get Junda Lithium Battery Packs to Power Your Customers’ Success

Junda is a professional lithium battery manufacturer, supplying certified battery solutions worldwide. Product standards are continuously improved to help you maintain reliable supply and keep your customers satisfied.

12V 7Ah LiFePO4 Battery – Lightweight Backup Power Solution

A compact lithium iron phosphate battery designed for portable and backup applications. Junda manufactures 12V 7Ah LiFePO₄ batteries with stable performance, long cycle life, and built-in BMS protection for safe operation.

Key Features:

  • Chemistry: LiFePO₄ (Lithium Iron Phosphate), 12.8V nominal

  • Rated capacity: 7Ah, over 90% usable

  • Lifecycle: 3,000+ cycles at 80% DOD

  • Weight: 70% lighter than lead-acid batteries

  • Integrated BMS: Overcharge, over-discharge, short-circuit, and temperature protection

  • Maintenance-free, non-toxic, RoHS/CE compliant

Typical Applications:
Ideal for small UPS systems, emergency lighting, alarm systems, and portable solar setups where space and weight are critical.

12V 10Ah LiFePO₄ Battery – Compact Energy for Portable Devices

The 12V 10Ah lithium iron phosphate battery is a compact, efficient power solution ideal for small energy storage systems and portable electronics. Junda manufactures this model with high-quality 21700 or prismatic cells and full BMS protection.

Key Features:

  • Nominal Voltage: 12.8V | Capacity: 10Ah (128Wh)

  • Cell Type: Cylindrical or prismatic LiFePO₄ cells

  • Lifecycle: 3,000+ cycles at 80% DOD

  • Lightweight design: ~1.3kg

  • Built-in BMS with over/under voltage & short-circuit protection

  • RoHS & CE compliant; lead-free and maintenance-free

Typical Applications:
Fish finders, small e-scooters, emergency lights, and mobile solar power kits.

12V 12Ah LiFePO₄ Battery – Safe and Efficient for Light Mobility Use

The 12V 12Ah LiFePO₄ battery is ideal for replacing sealed lead-acid batteries in mobility scooters and backup power systems. Junda offers OEM/ODM customization for dimensions, connectors, and casing.

Key Features:

  • Rated Capacity: 12Ah | Energy: 153.6Wh

  • Weight: Approx. 1.5kg

  • Cycle Life: 3,000–5,000 cycles

  • Custom case options: plastic, metal, or waterproof

  • Stable discharge voltage and fast charging

  • Optional Bluetooth or fuel gauge available

Typical Applications:
E-scooters, UPS systems, emergency lighting, portable medical devices.

12V 16Ah LiFePO₄ Battery – Balanced Power for Off-Grid Needs

This 12.8V 16Ah lithium battery balances size and power for users who need extended runtime without added weight. A great option for DIY solar systems and field monitoring equipment.

Key Features:

  • Capacity: 16Ah (204.8Wh)

  • Built-in BMS with full protections

  • Approx. 2kg, compact for mobility

  • Long storage life with <3% monthly self-discharge

  • Environmentally safe and UN38.3 certified

Typical Applications:
Field sensors, low-power solar storage, mobile lighting, small AGVs.

SEO Keywords: 12V 16Ah LiFePO4 battery, off-grid lithium battery, mid-size lithium power pack

12V 20Ah LiFePO₄ Battery – Reliable Power for Marine & Backup Systems

The 12V 20Ah LiFePO₄ battery is engineered for light marine use, backup systems, and small-scale solar setups. Junda supports customization of terminals, BMS, and housing to meet your project specs.

Key Features:

  • Energy: 256Wh | Nominal Voltage: 12.8V

  • A-grade prismatic cells for stability
    • 3,000 cycles @ 80% DOD
  • Supports 4S (48V) system build

  • Fully protected with smart BMS

  • IP65/IP67 casing options

Typical Applications:
Kayak trolling motors, security power backup, medical carts, solar kits.

12V 30Ah LiFePO₄ Battery – Versatile Solution for Deep Cycle Applications

The 12V 30Ah lithium iron phosphate battery is designed for higher energy needs with compact dimensions. Ideal for mid-sized solar storage, wheelchairs, and off-grid living systems.

Key Features:

  • Capacity: 30Ah (384Wh) | Voltage: 12.8V

  • Weight: ~3.6kg

  • High discharge capability with low voltage drop

  • Long cycle life: 3,000–6,000 cycles

  • Parallel and series compatible

  • Optional: smart BMS with CAN/RS485

Typical Applications:
Solar street lighting, electric wheelchairs, camping power boxes.

12V 50Ah LiFePO₄ Battery – Ideal for Solar, RV, and Backup Power

The 12.8V 50Ah lithium battery is one of the most popular choices for replacing bulky lead-acid batteries in solar, RV, and mobile energy applications. Junda’s packs feature stable discharge and long lifespan in harsh environments.

Key Features:

  • Nominal Voltage: 12.8V | Capacity: 50Ah (640Wh)

  • Cycle Life: 4,000–6,000 cycles at 80% DOD

  • Max Discharge: 50A continuous | 100A peak

  • Smart BMS with short-circuit and thermal protection

  • Lightweight (~6kg) and maintenance-free

  • Series/parallel expansion supported (up to 4S4P)

Typical Applications:
Solar generators, RV battery upgrades, camping power stations, backup power for telecom.

12V 200Ah LiFePO₄ Battery – Long Runtime for Solar and Off-Grid Power

The 12V 200Ah lithium battery is engineered for off-grid energy storage, residential backup systems, and solar-powered cabins. With 2560Wh capacity, it ensures stable output for high-load devices.

Key Features:

  • Capacity: 200Ah | Energy: 2.56kWh

  • Prismatic LiFePO₄ cells, Grade A only

  • 100A continuous output, BMS customizable

  • 4,000 cycles | 10-year design life

  • Supports CAN/RS485 communication

  • Aluminum or steel housing for outdoor environments

  • Complies with UN38.3, MSDS, CE, RoHS

Typical Applications:
Solar homes, hybrid inverters, medical carts, server rooms, mobile workstations.

12V 300Ah LiFePO₄ Battery – Heavy-Duty Power for Storage Systems

Designed for long-duration usage and large energy reserves, the 12.8V 300Ah battery provides 3840Wh of usable power with minimal voltage drop. It is built for applications that require high reliability and deep cycling.

Key Features:

  • Voltage: 12.8V | Capacity: 300Ah | Energy: 3.84kWh

  • Grade A LiFePO₄ prismatic cells with low internal resistance

  • Intelligent BMS with high current discharge up to 150A peak

  • Bluetooth, CANBus, and RS485 options available

  • Stackable design for parallel system builds

  • Wide temperature tolerance: -20°C to 60°C

Typical Applications:
Residential ESS, golf cart upgrades, marine backup, industrial storage racks.

12V 400Ah LiFePO₄ Battery – Ultra-High Capacity for ESS and Industrial Use

The 12.8V 400Ah lithium iron phosphate battery is built for heavy-duty off-grid energy systems, microgrids, and industrial backup power. It stores over 5.1kWh with 6000+ cycles and minimal maintenance.

Key Features:

  • Voltage: 12.8V | Capacity: 400Ah (5.12kWh)

  • Long service life: 6,000+ cycles @ 80% DOD

  • Continuous current: 150A | Peak: 200A

  • Integrated smart BMS with optional smart display

  • Supports rack-mount, cabinet, and stackable installation

  • Compatible with most 12V solar inverters and charge controllers

Typical Applications:
Off-grid energy storage, backup power for data centers, solar energy banks, electric boats.

General FAQs for LiFePO₄ Battery Packs (12V–409.6V)

What are the benefits of using LiFePO₄ over lead-acid or NCM batteries?

You gain higher safety, longer cycle life (2000–5000+), faster charging, and lower lifetime cost. LiFePO₄ is also more stable in extreme temperatures and carries no toxic heavy metals.

Your voltage depends on your device’s motor or inverter requirements. For example, 12.8V is ideal for RV and lighting systems, 51.2V for solar storage or telecom, and 409.6V for large energy storage systems and EVs.

Yes, each pack can be customized to work with your inverter or EMS system using CAN, RS485, or UART protocols. Our engineering team ensures BMS compatibility during the design phase.

Most packs are compliant with UN38.3, CE, RoHS, and optionally UL 1642 / 2054 and IEC 62133, depending on your market and application.

With proper use, you can expect 2000–5000+ charge/discharge cycles, depending on depth of discharge and usage conditions.

Can I connect multiple packs in parallel or series?

Yes, custom configurations can be built for series or parallel use. Modular designs are available to support system scalability.

Yes. Waterproof enclosures (IP65–IP67) and self-heating modules for -30°C operation are available upon request.

Absolutely. Packs can be tailored with specific dimensions, terminal types, communication ports, and mounting solutions to meet your hardware needs.

Samples typically take 7–10 working days. Mass production requires 15–25 working days after sample approval, depending on complexity.

Yes. All packs that require international shipping come with UN38.3 test reports, MSDS, and compliant packaging for air, sea, or ground transport.

We’re committed to delivering reliable custom battery solutions—backed by expert support and clear quotations.

Why Choose Junda As Your Custom Battery Pack Manufacturer?

With more than a decade of experience, Junda delivers precision-engineered lithium battery packs tailored for your unique applications. Here’s what makes us a trusted partner for global B2B clients:

Our Engineering Expertise

At Junda, our engineering team is led by a senior battery architect with 15+ years of hands-on experience at CATL, BYD, and other industry leaders. Backed by a cross-functional team of 6 engineers, we provide full-cycle development from design and simulation to testing and certification. We’ve completed over 1,000 custom battery pack projects across sectors like eMobility, energy storage, medical devices, and industrial tools—always focusing on safety, reliability, and performance.

Our Quality Assurance System

Junda operates under a strict ISO 9001:2015-certified quality management system, overseen by our QA director and implemented across every department. From incoming cell inspection to final pack aging tests, every step is digitally tracked and traceable. Our system ensures stable supply chain sourcing, controlled assembly processes, and compliance with industry benchmarks such as UN38.3, CE, and IEC 62133.

Our Assembly & Integration Process

Junda’s battery pack assembly process integrates mechanical, electrical, and thermal design tailored to your use case. Our capabilities include IP67/IP68 waterproof housing, high-discharge BMS systems, CAN/RS485 communication protocols, and reinforced designs for vibration or extreme environments. We conduct cell sorting, welding, insulation, balancing, and aging tests in-house to ensure consistent performance and longevity.

Our End-to-End Support

From your first inquiry to final delivery, we provide responsive, multilingual support backed by a dedicated sales and engineering team. We guide clients through technical evaluation, prototyping, compliance, and logistics—ensuring a transparent, stress-free experience. Whether you need an urgent sample or a long-term OEM solution, we’re here to make your battery development process efficient and reliable.

Simple 3 Steps Process

Submit Your Requirements

Share your voltage, size, application, and quantity needs—we’ll assess your project quickly.

Confirm Specifications

Our engineers will optimize the design, confirm details, and provide samples if needed.

Production & Delivery

Once approved, we start production and arrange fast, secure shipping to your destination.

Get Free Quote

Need a custom lithium battery pack? Just send us your specs—we’ll help you choose the right voltage, case, and configuration for your application.

Custom Battery Packs Made Easy

At JUNDA, we make customization easy. Follow these 3 simple steps to start today:

🔧 Step 1: Tell Us What You Need

Send your battery requirements — voltage, capacity, casing type, or upload drawings/photos.

💡 Step 2: Get Solution & Quote

We’ll evaluate your specs and recommend the best configuration. A detailed quote will be sent within 24 hours.

🚚 Step 3: Confirm & Produce

After approval and deposit, we start production. Shipping and tracking will be arranged for fast, secure delivery.